Optimize Production Throughput with Digital Playbooks

Customer : Recruitment SaaS

use case scenario
Scenario

Scenario

  • The company was faced with a sub-optimal planning & monitoring of production processes. This created bottlenecks in the system which created challenges in increasing throughput to capitalize on their market leadership.
business challenge

Challenges

  • The relevant departments – procurement, production, logistics & product – had a siloed view and no shared visibility into the processes.
  • Approx. 35%-40% of the planning process focused on redundant & overlapping actions items which was a by-product of not having a common view of the process.
  • Growing demand and limited staff led to overwork which further bred disengagement and high turnover rates which in turn impacted throughput and costs.
  • Approx. 15% of total work hours were spent in fruitless meetings and interactions, contributing to costly delays and miscommunications.
business datapoints
Data Points

Data Points

  • At the start of the exercise, the throughput was 1150 lbs./hour for the flagship product.
business solution

Solution

  • SmartPlaybooks in conjunction with partner Avanulo deployed a comprehensive suite of playbooks for governing planning & monitoring meetings. These focused on:
    • Establishing a fast-paced meeting structure that cuts through unnecessary dialogue, reducing the time from ideation to execution by 50%.
    • Providing an org-wide view of any indicators that might inhibit achievement of production targets on a real-time basis.
    • Inclusion of only necessary roles in respective meetings but visibility provided to all.
    • Eliminating redundant/overlapping discussions, thereby saving crucial leadership bandwidth.
  • Real-time visibility as opposed to out-of-date information
    • 360* view for visibility and transparency.
    • Analysis of planning data and its correlation with throughput on a near real-time basis
business benefits
Results

Results

  • Throughput increased by 28% (1472 lbs./hour from 1150 lbs./hour) over a 6-month period.
  • A saving of 5% in the production leadership team’s bandwidth – resulting in more focus on strategic initiatives for further long-term growth.
Playbooks for success

Standard processes, faster.

A leader in retail analytics achieved an 18% reduction in onboarding time by implementing Playbooks across multiple roles.

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